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Grating Manufacturing Process |
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MOULDED GRATING PROCESS
Molded grating is manufactured by laying continuous glass fibres in the mould in the direction of vertical and horizontal, and thurougly wetted out with resin, layer by layer. When the weaving process is completed, the mould is heated to cure the panel.
After curing, the panel is ejected from the mould. The standard panel would have meniscus (concave) top surface. Any process such as post applied grit could be bonded after as a secondary operation.
This continuous process produces an integral, one piece panel, which offers excellent corrosion resistance as well as bi-directional strength. PULTRUSION PROCESS
Pultrusion is a continuous process using fibre reinforcements with thermosetting resin matrices.
Pre-selected reinforcement materials, such as fibreglass roving, mat, woven fabrics or stitched fabric, are drawn through a resin bath in which all material is thorougly impregnated with a liquid thermosetting resin. Typical resins include polyesters, vinyl esters and phenolics.
The wet-out fibre is formed to the desired geometric shape and pulled into a heated steel die. Once inside the die, the resin cure is initiated by controlling precise elevated temperature. The laminate solidifies in the exact cavity shape of the die, as it is continuously pulled by the pultrusion machine. Most any constant cross-section part can be pultruded.

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